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Robotic Automation
Created with Pixso. Intelligent Cutting Line for Precise Automated Profile Fabrication and Seamless Integration in Industrial Production Processes

Intelligent Cutting Line for Precise Automated Profile Fabrication and Seamless Integration in Industrial Production Processes

Brand Name: DIG
MOQ: 1
Price: Negotiable
Delivery Time: Negotiable
Detail Information
Place of Origin:
China
Certification:
ISO9001, ISO14001, ISO45001
Type:
Industrial Automation System
Application:
Automated Welding&cutting Processes In Shipbuilding
Packaging Details:
Customized
Highlight:

Automatic Pipe Welding Roller Bed

,

Heavy Duty Welding Roller Bed

Product Description
Product Overview

The DIG Profile Cutting Line is a highly efficient and complete solution for processing profile steel (flat-bulb steel, angle steel, flat steel, T-bar, etc.) in ship block manufacturing. The system integrates a full range of functional modules including storage, straightening, length extension, fixed-length cutting, edge milling, shot peening, marking, cutting, and sorting — condensing the capabilities of an entire profile fabrication shop into one production line.

Built on our deep expertise in 3D plasma cutting, the system can be flexibly configured with functional modules according to user requirements. The entire line features a high level of informatization, with hardware and software interfaces that enable interconnection with workshop MES systems for unified data management and task tracking throughout the production process. With experience from over ten production lines, DIG offers full-function layout plans covering the complete profile preparation process, shuttle-style layouts for narrow spaces, and efficient circulation layouts for open areas.

Key Features
Fully Integrated Automation:From raw material stereoscopic warehouse to finished product stereoscopic warehouse, the line integrates end saw cutting, end edge cleaning, flash welding length extension, fixed-length cutting, edge milling, edge cleaning, robotic plasma cutting, material sorting, and full-line logistics conveying equipment. All processes are seamlessly connected into a single integrated workflow. The system integrates loading/unloading, marking, scribing, plasma cutting, and fume extraction.
Full Software Compatibility: The system is compatible with multiple ship design software platforms (TRIBON, AM, CADDS5, SPD, Catia, etc.), enabling direct import of 3D drawing information for automatic program generation and execution. An extensive and customized macro library supports virtually any shipyard requirement.
Smart Production Connectivity: Equipped with DIG's independently developed WMS system, the line can be integrated with MES and ERP systems. It supports automatic work plan allocation and task list tracking, enabling unified production task deployment, task traceability, and comprehensive quality control. Real-time data management supports optimized production scheduling.
Modular & Flexible Design: The production line can be customized according to actual requirements, with equipment layout and logistics plans determined through mutual consultation. Configurable precision workstations include automated stereoscopic warehouses, robotic cutting, edge milling, and intelligent conveyor systems — all station equipment can be flexibly selected based on user needs. Storage capacity of the profile steel stereoscopic warehouse can be designed according to actual workshop conditions.
Applications
Application Area Typical Applications
Ship Block Manufacturing Processing of flat-bulb steel, angle steel, flat steel, T-bar, etc.
Large Commercial Shipbuilding Profile cutting solutions for large commercial shipbuilders worldwide
Offshore Engineering Precision processing of offshore platform structural profiles
FAQs
Q1: What types of profiles can the cutting line process?

The system supports processing of almost all marine profiles including flat-bulb steel, flat steel, equal angle steel, unequal angle steel, and T-bar. All straightening rollers can be replaced to accommodate profiles of different specifications.

Q2: Does the line support integration with existing MES/ERP systems?

Yes. DIG's profile cutting line is equipped with a self-developed WMS system that can be integrated with MES and ERP systems, enabling unified production task deployment, task traceability, and comprehensive quality control.

Q3: How is the line layout determined?

Line layout depends on workshop environment, product scope, degree of automation, production efficiency, and other factors. DIG offers full-function layout plans covering the complete profile preparation process, shuttle-style layouts for narrow spaces, and efficient circulation layouts for open areas. The final plan is determined through mutual consultation based on actual requirements.

Q4: What is the storage capacity of the profile steel stereoscopic warehouse?

Storage capacity is designed according to actual workshop conditions, with 300 units generally recommended. Take-in/send-out speed averages 150 seconds per feed cycle (1 in, 1 out).

Q5: What after-sales support is provided?

DIG provides full lifecycle support from installation and commissioning to operator training, remote assistance, and regular inspections — ensuring reliable, long-term operation at customer sites.

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