Complete Solution of Thin Panel Production Line Construction

Our complete construction solutions for thin panel production line include service of workshop planning, efficiency calculation, overall layout of production line, detailed design of production line equipment, manufacturing, installation and commissioning, training and after-sales service. There are different process options for different ship types. The processes usually include joint plate welding, line cutting and grinding, stiffener assembly, stiffener welding, parts (T-row, ribbed plate, casing) assembly, parts (T-row, ribbed plate, casing) welding, outfitting, lifting and delivery etc.

The Thin Panel Production Line for Luxury Cruises

The core technology of thin plate welding is very clear —achieving good productivity with the minimum deformation. Based on long-term experience and continuous innovation, DIG has several effective single-sided and double-sided molding or double-sided welding solutions. The application of laser MIG composite welding, double-wire MIG/MAG, thin-wire submerged arc welding and other processes and the coverage of fully automatic control and informatization have brought more accurate quality and higher efficiency to shipbuilding.

Solution of Block Welding by Both Sides on Medium-Thick Plates

In the construction of medium-thick plates, high-quality welding seam can be obtained by using the double-sided SAW or MIG/MAG welding process. Using hydraulic mechanical method to roll over or travelling crane to roll over depends on budget and layout for which we have relatively rich experience.

Solution of Both-Side Molding by Single-Side Welding on Medium-Thick Plates

The application of FCB or FAB method in the construction of medium-thick plates can accomplish double-side molding by single-side welding. In the construction of thick plate, it is also a good choice. Compared with double-sided welding, double-side molding by single-side welding requires no turning process; however, it usually requires a maintenance pit to repair the reverse side which requires sufficient negotiation and communication between both parties.